Study of powder bed fusion method with metal

Some aspects on designing for metal Powder Bed Fusion

Additive Manufacturing (AM) using the Powder Bed Fusion (PBF) is a relatively new manufacturing method that is capable of creating shapes that was previously practically impossible to manufacture. Many think it will revolutionize how manufacturing will be done in the future. This thesis is about some aspects of when and how to Design for Additive Manufacturing (DfAM) when using the PBF method i...

Effects of powder recycling on stainless steel powder and built material properties in metal powder bed fusion processes

Study of the Microstructure and Cracking Mechanisms of Hastelloy X Produced by Laser Powder Bed Fusion

Hastelloy X (HX) is a Ni-based superalloy which suffers from high crack susceptibility during the laser powder bed fusion (LPBF) process. In this work, the microstructure of as-built HX samples was rigorously investigated to understand the main mechanisms leading to crack formation. The microstructural features of as-built HX samples consisted of very fine dendrite architectures with dimensions...

Study on Laser Consolidation of Metal Powder

The layered manufacturing technique is one of the most effective processes for the manufacture of prototypes, tools and functional end products. Selective Laser Sintering (SLS) and Selective Laser Melting (SLM), in particular, are two of the most versatile techniques, able to cover a wide range of materials such as polymer, ceramic and metal powder. In this study, the monitoring method of proce...

Experimental Study of Fluidized Bed Agglomeration of Acerola Powder

The aim of this work was to study the main effects of acerola powder on fluidized bed agglomeration. A 2 fractional factoring design was used to evaluate the main operating conditions (fluidizing air temperature, fluidizing air velocity, atomizing air flow and height of nozzle in the bed). The mechanical and physicochemical product changes were determined by analysis of particle diameter, moist...